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From Field to Fumes: How Cigars are Made

If you’ve been following this blog from the beginning you’re well aware that there is a cigar factory in my community. Factory may be a little overzealous a word though; I’ve only ever seen one person working despite the many workstations. After my many visits, I finally decided to ask Miriam, the owner, a little more about the process of cigar making. It’s a fairly simple process to make the Joya de Panama (jewel of Panama) cigars—and the whole process takes place right here in the country.

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Miriam showing off the cigars (photo cred to Mollie)

Step 1: Tobacco is shipped from San Diego, Chiriquí to La Pintada, Coclé

Step 2: The tobacco leaves are dried (this can take up to 2 months!)

Step 3: The tobacco that will be used to fill the cigars is ground down

Step 4: The loose tobacco is hand-rolled in a tobacco leaf and sealed

Step 5: The newly formed cigar is put into a metal frame to cut the ends

Step 6: 10 cigars at a time are placed into molds which are pressed down

Step 7: Cigars are packaged and ready to be sold!

Seeing Julián make cigars was awesome. He works so quickly and so precisely! He told me he can usually make about 300 cigars in a day which absolutely blows my mind since each one is completely hand made. Miriam taught him the process—she’s been in this business her entire life and now just manages everything. From start to finish the process takes about 7 months. Most of that time seems to be transit and waiting for leaves to dry out. Smoking isn’t very popular in Panama—most people are often surprised to learn that there is a cigar factory in my community. For Miriam, it’s a source of pride. She knows that she does it well and that’s what matters to her. For me, it’s an opportunity to learn about something I never would have sought out on my own. While I don’t intend to start smoking any time soon I do appreciate the art that goes into the process. So, if you ever want to light one up and support a sustainable business—come on down to Panama! ¡Nos esperamos!

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